Hydraulic precision levelers (YZJ4 series)

Hydraulic precision levelers (YZJ4 series)

High accuracy

no roller imprint

Fit for both coils and plates (including finished products

Description

Six folds hydraulic precision levelers, also named hydraulic straightener or hydraulic leveler, is a machine that can level nonferrous metal plates, mirror plates, gold plating plates, stamping parts, laser cutting parts, flame cutting parts and other plates, sheet metal and metal parts which needs high precision in surface leveling. This leveler can work separately and also can work with uncoiler and power press to be part of stamping line. When working separately, this leveler can level stamped finished products, especially in the saw blade and chain industry.

Comparison of 4 folds leveling and 6 folds leveling

Specifications of Hydraulic straightener (YZJ4 series) BASED ON Q235 MATERIAL

◎ Flat Parts   ◎ Sheet Metal

Lathe Model YZJ4-500 YZJ4-1000 YZJ4-1300
Roller Diameter φ40mm φ40mm φ40mm
Roller Number 23 23 23
Max. Leveling Width 500mm 1000mm 1300mm
Rated Plate Thickness(Q235) 0.6~2.5mm 0.6~2.5mm 0.6~2.5mm
Max. Plate Thickness(Q235) 6mm 6mm 6mm
Leveled Precision(GB/T184-1996) H H H
Applictions  Tape Coiling. Strip Steel, Sheet Metals,etc.
Technical Features Tiny roller imprint and high leveling precision

Table for Leveled Width Range of YZJ4 Series (Material Q235/Yield Strength 235mpa)

Thickness\width (in mm) YZJ4-500 YZJ4-1000 YZJ4-1300
0.6~2.5 500 1000 1300
3 410 830 1080
4 310 620 810
5 250 500 650
6 200 410 540
CNC and electric adjustment are optional; other sizes, widths and speeds are customizable    

 

Features of hydraulic straightener

Common defects of ordinary leveling

  1. .Ordinary leveler can’t level high strength material, because its rolls diameter is large and the equipment inflexibility is insufficient
  2.  It’s easy to generate indentation when leveling some special materials, such as mirror sheet
  3. Limited by roller spacing and roller clearance, it is easy to cause sunk defects of workpieces and make it difficult to feed.
  4. It’s easy to generate camber when leveling flat steel.

Such problems can be solved or avoided with the use of the hydraulic leveling machine made by Yousuli machinery.

Who needs precision leveler?

  1. High precision requirements in surface leveling such as  saw blade, transmission chain,  electronics, auto parts and etc.
  2. High strength materials can’t be leveled by ordinary leveler.

Different adjusting methods

  1. Electronic adjustment and manual fine adjustment
  2. Step by step adjustment
  3. Manual adjustment
  4. Servo adjustment

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