Hydraulic precision levelers (YZJ5 series)

Hydraulic precision levelers (YZJ5 series)

High accuracy

no roller imprint

Fit for both coils and plates (including finished products

Description

Six folds hydraulic precision levelers, also named hydraulic straightener or hydraulic leveler, is a machine that can level nonferrous metal plates, mirror plates, gold plating plates, stamping parts, laser cutting parts, flame cutting parts and other plates, sheet metal and metal parts which needs high precision in surface leveling. This leveler can work separately and also can work with uncoiler and power press to be part of stamping line. When working separately, this leveler can level stamped finished products, especially in the saw blade and chain industry.

Comparison of 4 folds leveling and 6 folds leveling

Specifications of Hydraulic straightener (YZJ5 series) BASED ON Q235 MATERIAL

◎ Flat Parts   ◎ Sheet Metals

Model YZJ5-500 YZJ5-800 YZJ5-1300 YZJ5-1600
Roller Diameter φ50mm φ50mm φ50mm φ50mm
Roller Number 23 23 23 23
Max Leveled Width 500mm 800mm 1300mm 1600mm
Rated Plate Thickness(Q235) 0.8~3.2mm 0.8~3.2mm 0.8~3.2mm 0.8~3.2mm
Max. Plate Thickness(Q235) 8mm 8mm 8mm 8mm
Leveled Precision(GB/T1184-1997) H H H H
Applications Flat Parts, Sheet Metals, Coils
Technical Features High Leveling Precision

 

Table for Leveled Width Range of YZJ5 Series (Material Q235/Yield Strength 235mpa)

ThicknessWidth (in mm) YZJ5-500  YZJ5-800  YZJ5-1300  YZJ5-1600
0.8~3.15 500 800 1300 1600
4 370 600 970 1200
5 300 480 780 960
6 250 400 650 800
7 210 340 550 680
CNC and electric adjustment are optional; other sizes, widths and speeds are customizable

 

Features of hydraulic straightener

Common defects of ordinary leveling

  1. Ordinary leveler can’t level high strength material, because its rolls diameter is large and the equipment inflexibility is insufficient
  2. It’s easy to generate indentation when leveling some special materials, such as mirror sheet
  3. Limited by roller spacing and roller clearance, it is easy to cause sunk defects of workpieces and make it difficult to feed.
  4. It’s easy to generate camber when leveling flat steel.

Such problems can be solved or avoided with the use of the hydraulic leveling machine made by Yousuli machinery.

Who needs precision leveler?

  1. High precision requirements in surface leveling such as  saw blade, transmission chain,  electronics, auto parts and etc.
  2. High strength materials can’t be leveled by ordinary leveler.

Different adjusting methods

  1. Electronic adjustment and manual fine adjustment
  2. Step by step adjustment
  3. Manual adjustment
  4. Servo adjustment

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